Step-by-Step: Writing an Audit-Proof Risk Assessment
A strong risk assessment is not about generating reams of paperwork. It is about systematically examining the work, applying practical safeguards, and recording evidence of clear technical competence.
HSE-Aligned 5-Step Risk Assessment Workflow
The statutory UK standard for commercial contractor risk management.
Identify the Hazards
Observe the physical workspace and task: electrical shock, working at height, moving machinery parts, manual handling, noise, vibration, slips/trips, and hazardous chemical substances (COSHH).
Decide Who Might Be Harmed and How
Identify everyone exposed: site engineers, apprentices, building occupants, maintenance staff, visitors, and members of the public. Specify the exact mechanism of injury (e.g. burns from hot water calorifiers, crushing from dropped loads).
Evaluate the Risks & Decide on Controls (ERICPD)
Score the initial unmitigated risk using a 5x5 matrix. Then apply the ERICPD hierarchy: Eliminate the hazard, Reduce exposure, Isolate from people, implement Technical controls, supply PPE, and enforce site Discipline.
Record Your Significant Findings & Calculate Residual Risk
Document the agreed control measures on your risk assessment form. Re-score the hazard to verify that the Residual Risk score has dropped to an acceptable (Low/Medium) level before work begins.
Review Your Assessment & Update if Necessary
Review the assessment when site conditions change, new machinery is introduced, new personnel arrive, or after any incident or near miss. For ongoing contracts, review at least annually.
Plantroom Risk Assessment Matrix: Replacing a Heating Pump
Here is how an engineer applies initial scoring, ERICPD control measures, and residual scoring for a commercial pump replacement:
| Hazard | Who Harmed | Initial (L×S) | Control Measures (ERICPD) | Residual (L×S) |
|---|---|---|---|---|
| Live Electricity (400V 3-Phase) | Site Engineer | 3 × 5 = 15 (High) | Isolate circuit breaker; apply LOTO padlock; test dead using calibrated 2-pole voltage indicator and proving unit; secure keys with lead engineer. | 1 × 5 = 5 (Low) |
| Scalding Water & Pressure | Site Engineer & Apprentice | 4 × 4 = 16 (High) | Allow heating circuit to cool below 40°C; close isolating valves before and after pump; drain pump casing via drain cock to bucket; check pressure gauge reads 0 bar. | 1 × 4 = 4 (Low) |
| Heavy Pump Manual Handling (45kg) | Site Engineers | 3 × 3 = 9 (Medium) | Two-person lift; use hydraulic lifting trolley to transport pump across plantroom floor; clear slip and trip hazards along transport route. | 1 × 3 = 3 (Low) |





